Full Vehicle Plant Set-up (Turnkey)
Greenfield Plants
Greenfield plants involve the entire construction process, including designing the layout, procuring equipment, building structures, installing machinery, and establishing utility connections. The construction phase requires significant planning, coordination, and investment. Greenfield plants provide an opportunity to incorporate the latest technologies, innovative processes, and energy - efficient systems right from the start. This enables companies to leverage advancements in automation, robotics, data analytics, and other cutting - edge solutions to enhance productivity and sustainability.
Brownfield Plants
Brownfield plants often involve repurposing existing structures or buildings on the site. This can include renovating or retrofitting existing structures to meet the needs of new industrial or manufacturing operations. Adaptive reuse allows for the preservation of existing infrastructure and can help reduce construction costs and environmental impact.
CKD Projects
CKD projects typically refer to manufacturing or assembly projects where components or parts of a product are imported and then assembled locally in a different location or country.
SKD Projects
SKD projects are similar to CKD projects but involve a higher degree of pre-assembly or partial assembly of components before they are shipped to the local assembly facility.
Process Design, Cycle Time Study and Line Balancing
- Process Design, Flow of Operations and Sequence
- PFMEA - Failure Mode Analysis and Countermeasures
- Cycle Time Study and Line Balancing to Maximize Output
- Make Vs Buy Decision For Work Balance
Manufacturing Automation & Solutions
Manufacturing Automation And Integration
- SPM (SPECIAL PURPOSE MACHINES)
- Industrial IoT / Industry 4.0
- Robotics
- Vision Systems
- Guided Systems
- Material Handling Solutions
- Packaging Solutions / Conveying Systems / Storage Solutions
- Measurement Systems
- Controls / Control Systems
Welding Automation, Body In White (BIW)
- Fully Automatic Production Systems
- Semi Automatic Production Systems
- Manual Production Systems
- BIW Manufacturing Process Expertise
- TOOL Design & Manufacturing
End of Line Test Systems
Assess the
- Quality of the Product
- Stability and Yield of the Production Process
- Functionality of the Product
Simulate
- Relevant conditions
ASRS, Conveyors
ASRS - Automated Storage and Retrieval System. It is a automated system used for efficiently storing, organizing, and retrieving goods or materials in a warehouse or distribution center. ASRS typically consists of a combination of hardware, such as racks, shelves, conveyors, and robotic or automated mechanisms, along with software for managing inventory and controlling the system.
ASRS technology revolutionizes warehousing and distribution operations by automating the storage and retrieval processes. It improves inventory management, increases operational efficiency, and optimizes storage space utilization.
ASRS is designed to automate the process of storing and retrieving items or products. It utilizes a combination of automated mechanisms, such as robotic arms, cranes, or shuttles, to move and transport goods within the storage system.
Autonomous Mobile Robots (AMR)
An AMR is a type of mobile robot that when coupled with suitable aids to perform various tasks can navigate and operate in its environment without direct human intervention. These robots are equipped with sensors, onboard computers, and advanced algorithms that enable them to perceive their surroundings, make decisions, and perform tasks autonomously.
AMRs are transforming industries by automating material handling, improving efficiency, and enhancing workplace productivity. They offer increased flexibility, scalability, and adaptability compared to traditional fixed automation solutions. With their autonomous capabilities, AMRs are playing a significant role in optimizing operations, reducing costs, and enhancing the overall workflow in various industries.
Equipment Condition Monitoring
- 24x7 monitoring of assets
- Identify the root cause faster
- Monitor equipment safely from anywhere
Benefits:
- Condition monitoring programs allow teams to pursue predictive rather than reactive maintenance
- 24X7 data aggregation and analytics
Condition monitoring typically leverages remote, wireless sensor technologies, including:
- Power Monitoring
- Vibration Monitoring
- Oil Analysis / Tribology
- Thermography / Temperature Measurements / Infrared Thermography
- Ultrasonic Monitoring / Acoustic Analysis / Airborne Ultrasonics
- Radiography / Radiation Analysis / Neutron Radiography
- Laser Interferometry
- Electromagnetic Measurement
- Acoustic Monitoring
Special Purpose Machines
SPM for
- End of Line and Automated Testing Systems
- Packaging and Material Handling
- Vision Systems
- Condition Monitoring
- Assembly
- Welding
- Riveting / Screwing / Gluing
- Fixturing and Clamping for Machine Tools / Machine Tending
4IR Solutions
INGSTRON delivers 4IR Solutions.
We leverage increased inter-connectivity and smart automation to rapidly implement new technologies and processes in various industries.
Industry 4.0, the Fourth Industrial Revolution, and 4IR all refer to the current era of connectivity, advanced analytics, automation, and advanced manufacturing technology that has been transforming global business for years.
TECHNOLOGIES OF THE FOURTH INDUSTRIAL REVOLUTION include.
- Internet of Things
- Augmented Reality and Virtual Reality
- Big Data
- 3D and 4D Printing
- Cyber-Physical Systems
- On-demand availability of computer system resources (e.g. cloud computing)
- Cognitive Computing
- Artificial Intelligence & Machine Learning
- Blockchains
- Cloud & Edge Computing
- Robots & Cobots
- Autonomous Vehicles
- The 5G Network
Contact INGSTRON to help you leverage 4IR technologies to improve your solutions and productivity.
Industry 4.0 / Industrial IoT
Expertise in the following Key Areas
- Sensors
- Data Analysis
- Communication
- Predictive Maintenance
- AI – Artificial Intelligence
- Platforms / Connectivity / Apps
