Product Architecture and Strategy
- Vehicle Upstream Definition and Engineering.
- Vehicle Packaging Study For New and Existing
- Feature List and Confirmation.
- Definition of Master Section and Gap and Flush Targets.
Product Engineering Design and Development
- Concept Development
- Detailed Design
- Product Variants
- Design Validation / Support Tolerance Analysis
- Assembly Validation
- Value Engineering
- Cost-Optimization Analysis
- Reverse Engineering
- DFX Manufacturability, Power, Variability, Cost, Yield or Reliability
- DFMEA (Failure Mode Effect & Analysis)
- Design Data Migration
CAD/ CAE / FEA / Simulation-Team & Capabilities
Ingstron’s CAD / CAE / FEA / Simulation teams work closely with its customers to test and validate, conduct packaging & feasibility studies to create solutions that meet stringent Safety requirements.
Multidisciplinary and Multi-location teams seamlessly work together to certify the various components. Homologating for the US market has been a proud achievement for the team.
CAD Resources:
- Catia V6, V5
CAE Capabilities:
- Linear Static Analysis
- Non-Linear Static Analysis
- Modal Analysis
- Frequency Response Analysis
CAE Software:
- Altair HyperWorks
- MeshWorks
- MSC Nastran
Expertise In:
- BIW–Body structure
- Closures–Doors, Hood, Trunk
- Exterior–Windshield, Bumper, etc.
- Trim-Interior & Exterior
We have the resources, expertise, processes, and data sets to engineer your needs. Contact us.
Product Virtual Validation
Virtual validation in the automotive industry refers to the process of evaluating and verifying the performance, safety, and functionality of vehicles or vehicle components using virtual simulation techniques. It is an essential part of the product development cycle and helps automotive manufacturers reduce costs and development time by minimizing physical prototyping and testing.
Virtual validation typically involves creating computer models or simulations of the vehicle or its subsystems, such as the engine, chassis, or electrical systems. These models can be based on mathematical equations, computational algorithms, or even real - world data collected through testing. By simulating the vehicle's behavior under different operating conditions, virtual validation allows engineers to assess its performance and identify any potential issues or areas for improvement.
Product Testing
- Product Performance Target Setting
- Virtual Analysis of Durability, NVH and Drivability
- Confirmation of Regulatory Requirements
Product Localization
- Region-Specific Regulatory Requirement Identification.
- Supplier Identification and Tool Adaption.
- Equivalent Material Definition
- Process Adaption